Precision cleaning solutions for manufacturing industries
FinnSonic Versa Genius+ cleaning lines can include washing, rinsing and drying modules and their options. The scope can range from a single manually operated unit to a fully automatic multi-stage line. Either way, they are all based on the robust treatment tank modules.
- Modular construction – flexible configuration for optimal cleaning results
- Tank sizes ranging from 46 to 180 litres
- Total load capacity ranging from 15 to 50 kg
- Manual and fully automated solutions available
Reduces labour costs up to 50 %
High level of standard features
- Heating and thermal insulation
- Perimeter lip on each unit and drip plates between stages maintain tidy appearances.
- Serrated overflow weir and spray bar enabling surface skimming
- Inclined tank base for easy draining and clean up
Wide range of modular options
- Basket dunking – more intense and uniform washing and rinsing results. Contact free design and isolated drive system contribute to the cleanliness results and durability of the system.
- Noise suppression kit and lip extraction connectivity help improve operator health and safety.
- Lift off, hinged or pneumatic actuated lids save energy and help contain vapor and noise.
- Electropolished stainless steel wash baskets with compatible inserts to support virtually any type of parts. Rotating baskets also available for bulk or complex items.
Intuitive control system
- Intuitive graphic user interface – providing clear overview of the line and easy setup of cleaning processes.
- Smart features including: User-level management and programs, Ultrasonic power setting and Automatic Stop & Go control for circulation pumps.
- FinnSonic NetService – secure remote support connectivity
- Data logging, reporting and connectivity to factory systems (optional) – supports traceability
Main applications
- Precision cleaning
- Machinery components cleaning according to a cleanliness standard
- Surface preparation and finishing of metal products
- Tool and mould cleaning in maintenance
Cleaning process modules
Bath maintenance options play an important role when it comes to cleaning results, process stability and operating costs. Versa Genius+ presents smart automated options such as automatic detergent concentration regulation that maintains correct detergent concentration in the tank automatically, ensuring correct cleaning performance as well as avoiding unnecessary detergent consumption.
Fluid circuits are made with stainless steel piping resulting in longevity and wide chemical compatibility.
Most bath maintenance options, including the compact storage tanks, can be integrated within the encapsulation of automatic lines resulting in a more compact footprint and a cleaner look.
Bath maintenance
Closed loop circulation
- Particle filters for removing solid particles – necessary for achieving higher cleanliness levels, increases bath life
- Rinse water regeneration with active carbon and mixed bed ion exchange resin – residue free rinsing with demineralized water
Filter blockage alarm
- Automatic notifications when filters require changing
Storage tank
- A range of different size buffer tanks for bath maintenance – extends bath life
- Continuous surface skimming of oil and other debris from the wash unit – avoids recontamination of parts when lifting out
Oil separation
- Removes oil from the surface of the storage tank – longer bath life
- The oil is collected into a separate canister – environmentally friendly waste separation
Automatic purge
- Adds fresh water with each basket – ensures stable rinsing quality
- With optional conductivity-based automatic purging control – optimizes water quality and consumption
Automatic filling
- Maintains correct water level in tank automatically – reduces operator involvement
Automatic detergent dosing
- Dosing unit adds chemical to inlet water automatically – ensures chemical is added during operation.
- Can also be used for initial filling – improves safety in chemical handling
Automatic detergent concentration regulation
- Chemical concentration in tank is measured and automatically corrected – maintains precise concentration in tank while avoiding unnecessary detergent consumption.
Piping
- Common water inlet and drain piping in stainless steel – makes installation easy with single connection points.
Bath monitoring
- In tank conductivity measurement – rinse water quality or detergent concentration monitoring
- PH measurement – keeping track of changes in PH
Technical information
| Ultrasonic wash process modules | Versa Genius+ 50 | Versa Genius+ 120 | Versa Genius+ 180 |
|---|---|---|---|
| Basket dimensions, internal (mm) | 267 x 367 x 206(h) | 367 x 567 x 315(h) | 430 x 610 x 395(h) |
| Module dimensions, external (mm) | 549 x 971 x 968(h) | 653 x 1174 x 968(h) | 723 x 1217 x 968(h) |
| Load capacity (max kg) | 10 | 26 | 39 |
| Filling volume (l) | 46 | 120 | 180 |
Downloads:
From standalone units to complete process lines
Ready to discuss your process?
Tell us about your parts, process requirements or existing system. FinnSonic experts will help define the right process and equipment for it.